CNC Plugs and Moulds for Composite Production
Are you launching a new product? Planning to launch a new boat?
Need a mould for the production of hulls, decks, and other components? Are you in the
yachting, automotive, RV, agricultural, or railway industries, or do you have your own
business related to composite processing?
Looking for a plug and mould? See the production process step by step.
Plugs and Moulds
3D Model File
Send us a file with the shape of your component. We discuss the technology, define flanges,
and divisions.
Plugs and Moulds
CNC Model
We CNC mill the prototype shape of your component, usually using styrofoam and paste technology or MDF.
Plugs and Moulds
Model Finishing
We hand-sand with long trowels to achieve a smooth surface. Even when you look into the sun. This is the most important process, determining the quality of your final products.
Plugs and Moulds
Mould
We laminate the mould with molding resins, ensuring the form’s stability. After removal from the plug, the mould is ground and polished to give your future products a final shine.
We understand how long the road to introducing a new product is. From decision-making,
through design and prototype construction, to the launch and implementation of the new
model into production.
Technology Partner for Designers and Manufacturers
Fast Response
Response Time within 48 Hours
You Know Realistic Deadlines
Weekly Reports with Photos
You Stay Up-to-Date
Processing Schedule
We have prepared a solution for you in terms of mould delivery.
Design your mould with us. Risk-free – with full support – with the option to transition to
production.
Based on an interview about your needs, production type, habits, and our recommendations,
we determine the mould parameters. After receiving the 3D file of the component, we create
a clear technological and structural design of the mold.
We eliminate potential geometric risks and define manufacturing standards. Now you can
conduct realistic, comparable market research. The mould design will give you the assurance
that all aspects are taken care of. Remember, a mould either generates problems in
production or prevents them.
MINI Package
for small molds up to 1.5 m long
PLN
600
-
Initial online consultation
-
Geometry analysis and suggestions for possible corrections (based on the received 3D element file)
-
Mould design: flanges, mould division, cutting lines
-
3D mold model (STP/IGES)
-
Instructions on materials and manufacturing technology
-
Mould fabrication quote from us
Order
The amount is deducted in full when the mold is ordered.
STANDARD Package
for medium-sized molds
PLN
1900
-
Initial online consultation
-
Geometry analysis and proposals for possible corrections (based on the received 3D element file)
-
Complete technological documentation: flanges, mould division, cutting lines, process description
-
3D mould model + CAM files
-
Material recommendations + stiffening frame description
-
7 days of technical support via email/phone
-
Mould fabrication quote from us
Order
The amount is deducted in full when the mold is ordered.
Popularne
PRO Package
for large molds (yachts, hulls, decks)
PLN
3800
-
Initial online consultation
-
Geometry analysis and proposals for possible corrections (based on the received 3D element file)
-
Complete mould design: flanges, mold geometry and division, stiffening frame (Bill of Materials + drawings), mould lamination plans, drawings of fittings/bushings
-
3D mould model + CAM files
-
Documentation for the production department
-
14 days of technical support via email/phone
-
Guaranteed mould performance
Order
The amount is deducted in full when the mold is ordered.
Our realizations of plugs and moulds for our clients
our satisfied customers
FAQ
What are the costs of mold production and delivery?
Mould production and delivery costs depend on many factors, including size, design
complexity, materials used, and delivery location. To obtain an accurate quote, please
provide detailed information about your mold requirements. After analyzing this
information, we will prepare a personalized quote.
How long does the plug and mould ordering process take?
Standard order processing time is 4 to 6 weeks (for a 10m² mold), depending on the complexity of the mould and current production volume. For more complex projects, this time may be longer. Please contact us to arrange a detailed timeline for your order.
Can you adapt the mould to my specific needs?
Yes, we offer custom molds to meet our customers’ individual needs. Our design team works with customers to create moulds that meet all their size, shape, and technical specifications. Please send us detailed information about your requirements so we can design a mould perfectly suited to your needs.
What materials are used to produce the mould and how do they affect its durability?
We use high-quality composites and polymer materials that withstand standard mould treatments, ensuring long mould life and reliability. These materials are durable and ensure precision manufacturing, which is crucial for achieving high-quality laminated products. Detailed information about the materials used in mould production is
available upon request.
Do you offer technical support and advice on mold design?
Yes, we offer full technical support and advice at every stage of the mould design and production process. Our team of experts is available to help you select the right materials, optimize the design, and resolve any technical issues. Our goal is to ensure that the mould is perfectly suited to your needs and allows for the efficient
production of high-quality products.
about our business areas
fishing boats – building and renovating
fishing boats – building and renovating
each built and equipped unit was individually designed for the specific needs of its work
GO
CNC MILLING AND PLOTING
CNC MILLING AND PLOTING
The 3D model edition and preparing toolpaths for the milling machine, milling
GO
Solutions for shipyard industry
Solutions for shipyard industry
we have developed several technologies hat use composites on large seagoing vessels
GO
